Electronic devices today are remarkably reliable — but this is no accident. Behind every dependable product stands a team of skilled designers and engineers, a steadfast commitment to quality, and a rigorous design process powered by advanced simulation and multiphysics analysis.
When companies underinvest in simulation during the design phase, they take a significant gamble. Design flaws often surface late in development — during testing, or worse, after a product reaches the customer. These post-production failures can be enormously costly to fix, triggering safety concerns, expensive recalls, re-engineering programs, lost revenue, and lasting reputational damage.
One example that stands out for me is the infamous “Red Ring of Death” that my son encountered with his Xbox in 2008. A single thermal design oversight cost Microsoft more than USD 1 billion in warranty claims, repairs, and lost sales.
Recently, I had the opportunity to work with Altair and subject-matter experts to identify six engineering scenarios where integrated simulation is essential for ensuring safety and reliability. The engineering of electric vehicles and battery systems emerged as a particularly critical area. This eGuide explores these use cases in detail and shows how Altair solvers can help prevent costly design failures before they happen.


